Tag Archives: transformer oil reclamation

Recycling of Used Lubricating Oil

Almost every production process results in waste products that can be used as raw materials for some other form of new production.  The diminishing supply of oil resources will result in the recycling of industrial wastes in order to get new raw materials.

Such a term as ‘used lubricating oil’ (ULO) can be found in scientific publications, but  what does it mean?

ULO is oil which previously had been in some type of industrial service and, as a result, became contaminated by physical and/or chemical impurities.   The main difficulty is that when the oil was in service, some contaminants (water, dirt, metal particles, and chemicals) made the lubricating oil unfit for use.

Nowadays, ULO is one of the most common technogenic wastes that can cause serious environmental problems.  The statistics show that the spent oil makes up about 20% of the total amount pollution found in surface water.

The recycling of used lubricating oil is of great importance because other ways (dumping or incineration of wastes) may lead to even greater environmental problems that result in great financial expenditures.

It is worth noting that the recycling methods must be chosen in such a way that they do not constitute threats to the biosphere.  If you have read publications, dedicated to recycling of used lubricating oil, you may come across various terms such as recycling, purification, or regeneration.

The term ‘purification’ means a continuous or periodic processing of  lubricating oil using such units as sedimentation tanks, filters, centrifuges, or adsorbers.  An important point is that the final product of the purification process does not always match the quality of fresh oil.  The purification may be followed by decoloration of used oil, but sometimes the performance characteristics may be below the acceptable range.  Creation of some circular contours may be necessary to purify used oil without its discharge from the oil filled equipment.  This procedure may be applied to engine, turbine, industrial as well as all kinds of transformer oils.

The term ‘regeneration’ usually means the procedures, aimed at reclamation of used oil’s performance characteristics to those of the initial product.

Regeneration is a set of more complex physical and chemical processes such as coagulation, adsorption, or sulfuric acid refining.

The de-sludging, filtration, centrifugation and vacuum processing are the major methods of the used oil reclamation process.  More complex physical and chemical methods are applied if the oil is very contaminated or very old.  The on-site regeneration of used lubricating oil can be very cost effective.

GlоbeCоre has developed and is still producing a variety of mobile oil stations in the  CMM , CFU and CMM equipment lines.  GlobeCore’s modern and efficient oil procesing equipment allows the equipment owners to extend the service life of oils and thereby greatly reducing the costs of new replacement oil.

GlоbeCоre produces equipment of German quality, which is recognized in more than 70 countries of the world.

A proper choice of oil purification equipment allows equipment owners and operators to solve a wide range of tasks that greatly benefit their production processes.

Many countries have practiced a method of separate collection of used oil that allows the companies to get a high-quality product, as well as a minimum amount of waste products from the regeneration and recycling processes.

It is therefore, the problem of collection and regeneration of used lubricating oil is of vital importance nowadays.  If performed properly, the cost for regenerated oil may be reduced by 40-70% as compared with the new oil.

A New Model of the CFU Unit Line Has Been Designed

In December 2014, GlobeCore succeeded in designing a new model for their CFU unit line of equipment.

Oil filtration units are best suited for the installation, repair and operating of oil filled equipment.  They are designed to remove mechanical impurities from lube oil and industrial oils.

This equipment allows for such operations as:

(1) oil service life extension;

(2) trouble free servicing; and

(3) on-site oil processing.

Unlike the existing CFU units, the new model is fitted with an additional intermediate container.  With the help of this container, used oil may be collected from tanks situated in different parts of the workshop.  To meet the customer’s needs, the processing power of the new CFU units has been increased from 160 litres per hour to four square meters (4m3) per hour.  Special filters that remove moisture may be mounted into this new model of the CFU units.

GlobeCore representatives particiapted in a seminar in Jordan

The company’s professionals attended a seminar in Amman, Jordan, on 15 April. The meeting was focused on equipment to improve efficiency of transformer operation.

GlobeCore’s Daria Shaddad and Yevheniy Svirid presented the main types of equipment which the company can offer for Jordan’s power plants.

Regeneration of Oil

Oil Regeneration today has become a very interesting and important subject.  Oils can be regenerated in a number of ways by different equipment and to varying degrees of purification.

GlobeCore has developed and built oil regeneration equipment for many different applications that involve regeneration and purification.  The equipment varies widely in terms of number of applications and the degree of regeneration desired by the operator and include the following:

  • oil regeneration
  • heat and vacuum purification of oil,
  • purification of oil by adsorbents
  • drying of transformer windings,
  • dehydration of oil,
  • degassing of oil,
  • reactivation and preparation of sorbents, including full regeneration of MINERAL oils with color lightening.

The following is a brief list of GlobeCore’s equipment for oil regeneration, putificaton and other industrial applications.

  • Themovacuum oil purification units, mobile oil plants: СММ-0.6; СММ-0.7(Р); СММ-0.6; СММ-1.0; СММ-1.7; СММ-2.2; СММ-4.0; СММ-4.3 and some other models;
  • Comprehensive oil restoration units, including heating, nitrogenation, drying and filtration of insulation oils: CMM-3, CMM-4, CMM-5, CMM-5М, CMM-6, CMM 10-10, CMM 10-10В, CMM 10-10Л, CMM 10-10М, CMM-12B, CMM-12B1, CMM-12B2, CMM-12B3, CMM-14B У1, CMM-14B1, CMM-14B2, CMM-10-3, CMM-10-3Е, UDV-2М, PDV-Е and other range.
  • units for purification, drying and removal of solids from transformer and turbine oils – MCU-2-U1, MCU-4-U1, MCU-4С-U1,  MCU-4А,  MCU-4СА,  MCU-4C, MCU-4CF, MCU-4CS,  MCU-4CSA, MCU-А, MCU-С, MCU 4Р-N, MCU 4Р-NС, MCU 4Р-NA, MCU 4Р-NСА,  BC-N, MCU-7, FSM-2, FSMB-110М etc;
  • Sorbent regeneration systems– BR, PS-1, PS-1А,  PS-1Е, BRPS, MCU-4Р-BR, zeolite drying cabinet
  • Systems and vacuum sections for drying of solid insulation of power transformers – “Iney-4″, ” Iney-4М”, ” Iney-5″, ” Iney 5М”, ” Iney-6″, ” Iney-4.1″, ” Iney-4.1М”, ” Iney-4.2″, ” Iney-4.2М”, vacuum units BV-1 and BPR;
  • Units for drying of air to dew point below -50°С – “Sukhovey”, ” Sukhovey-4″, ” Sukhovey-5″, ” Sukhovey-4Е” with two independent heaters
  • transformer and transformer oil heating units: NTML, NTML-160М, NTML-80М, NTML-120М, NTML-200М, NTML-240М, NTML-150Е, for parameters of processed oil: solid content no more than 5 (10) ppm, filtration from 5 to 20 micron
  • oil filtration systems – FUM-P, FUM-А, customized drying and solid removal systems for mineral oils up to 50 m3/hour capacity, purity class from 7 toо 11, filtration ratios from 20 to 2000, filtration fineness 1, 3, 5, 10, 20 and 40 micron;

The full range of GlobeCore products is presented in the attached file, and can also be seen on the company’s website at www.globecore.com

The company has a global dealership network, and the products are supplied to more than 80 countries world wide.  Certified explosion protection option is available. Production certified in accordance with ISO 9001 – 2000.

Globecore has received an order for Purification Plant and Mobile Transformer Oil Reclamation

“PSC” Ltd, GlobeCore’s partner in Middle East, provides oil reclamation and purification services to Kuwait electric authority. Company plans to extend its services to Saudi Arabia and Qatar with the purchase of this new GlobeCore CMM-R Transformer Oil Reclamation Plant. GlobeCore Sales Manager Jay Pruglo delivers a presentation on Transformer Oil Reclamation and Purification Technology and Equipment in Qatar.

Globecore Transformer Oil Reclamation Plant UMV-4/7 f

Middle East Partner Sells Transformer Oil reclamation Plant

“PSC” Ltd, GlobeCore’s partner in Middle East, provides oil recycling and purification services to Kuwait electric authority. Company plans to extend its services to Saudi Arabia and Qatar with the purchase of this new GlobeCore CMM-R Plant for Transformer Oil Reclamation at electricity power substations.

Globe Core Sales Manager Jay Pruglo delivers a presentation on Transformer Oil Reclamation and Purification Technology and Equipment in Qatar.